Indlela Yokukhetha Izicucu ze-PDC Eziqinile Eziphezulu Zokushisa Emithonjeni Ejulile

Imithombo ejulile ezindaweni zikawoyela zase-Oman ibhekene namazinga okushisa aphezulu kakhulu emigodini engaphansi komhlaba adlula ama-200°C, okwenza ukuzinza kokushisa kube yinto ebaluleke kakhulu ekukhetheni umsiki we-PDC. Ukumelana nokushisa okubi kubangela i-graphitization yedayimane, ukuhlukanisa i-interface, kanye nokwehluleka kwe-cutter okubi kakhulu, okuholela esikhathini esibi kakhulu sokungasebenzi kanye nokulahleka komkhiqizo. Ukuze kusebenze imisebenzi ethembekile, ukukhetha okulungileUmsiki we-Pdc eShayina kubalulekile, futhi i-Ninestones Superabrasives izibonakalise njengomhlinzeki ohamba phambili wezixazululo ze-Pdc Cutter China ezizinzile ngokwezinga lokushisa zezinselelo zokumba ezijulile zase-Oman.

Izindlela Eziyinhloko Zokuwohloka Kokushisa Ezitsheni Ezijulile ze-PDC Cutters

Ngokusho kwengosi yobuchwepheshe be-PDC yamazwe ngamazweIsibuyekezo Sobunjiniyela be-PDC, ukwehluleka kokushisa kuma-PDC cutters kuvela ezindleleni ezintathu eziyinhloko okumele opharetha baziqonde ukuze benze ukukhetha okunolwazi.

01
Ukuhlelwa kwe-graphitization
Emazingeni okushisa angaphezu kuka-750°C, i-cobalt binder kuma-PDC ajwayelekile ikhuthaza ukuguqulwa kwedayimane ibe yi-graphite ethambile, inciphisa unomphela ubulukhuni bokusika kanye nokumelana nokuguguleka.
02
Ukuhlukaniswa kwe-Interface
Amazinga okukhula kokushisa angalingani phakathi kwesendlalelo sedayimane kanye ne-tungsten carbide substrate adala imifantu yokucindezeleka, okwenza itafula ledayimane lihlukane nesisekelo.
03
Ukuhwamuka kwe-Cobalt
Ukushisa okuphezulu kukhipha i-cobalt ku-matrix yedayimane, kushiya izikhala ezibeka engcupheni ubuqotho besakhiwo.
IkhwalithiUmsiki we-Pdc eShayinakumele ibhekane nazo zonke izindlela ezintathu zokwehluleka ngezinqubo zokukhiqiza ezikhethekile njenge-deep leaching kanye ne-thermal barrier coatings.

Izindlela Zokukhetha Ezibalulekile Zezisiki Ze-PDC Eziqinile Ezishisayo

Ukuqinisekisa ukusebenza okuthembekile emithonjeni ejulile yase-Oman enokushisa okuphezulu, abaqhubi kufanele bahlole izici ezine ezingaxoxiswani lapho bekhethaUmsiki we-Pdc eShayinaimikhiqizo:
  1. 1
    Ukuhlanza Okujulile kweCobalt
    Funa izicucu ezine-cobalt okungenani engu-0.3mm esusiwe ebusweni bedayimane, okudala ungqimba oluqinile lwe-polycrystalline (TSP) olumelana nokushisa okufika ku-1,100°C. I-Ninestones Superabrasives isebenzisa ubuchwepheshe obukhethekile bokuhlanzwa okujulile obudlula amazinga embonini.
  2. 2
    Umklamo Wesixhumi Esingenawo Amaplanethi
    Izindawo ezigobile zokubopha phakathi kwedayimane ne-carbide zinciphisa ukugcwala kokucindezeleka kokushisa, zivimbele ukuhlukana ngaphansi kwemijikelezo yokushisa okukhulu.
  3. 3
    I-Diamond Matrix Enohlamvu Oluhle
    Izinhlayiya ezincane zedayimane (4-6μm) zinikeza ukuhanjiswa okungcono kokushisa kanye nokunciphisa ukuqongelela kokushisa, okulondoloza ubuqotho bokusika ngesikhathi sokusebenza isikhathi eside.
  4. 4
    Isitifiketi Sokuzinza Kokushisa
    Qinisekisa ukuhambisana nezindinganiso ze-ISO 10424, ezidinga ukuthi abasiki bagcine u-≥90% wobulukhuni bokuqala ngemva kokuvezwa ku-700°C ihora eli-1. I-Ninestones inikeza isitifiketi esigcwele sawo wonke amaqoqo emikhiqizo ye-Pdc Cutter yaseShayina.

Ucwaningo Lwesivivinyo sase-Oman Deep Well: Ukusebenza Kokuzinza Kokushisa

Umqhubi omkhulu kawoyela wase-Omani wenze isivivinyo sokuqhathanisa ensimini e-Insimu Ejulile yeFahud(12,000+ ft, izinga lokushisa eliphansi lomgodi ongu-210°C) ukuhlola ukusebenza kokushisa kweUmsiki we-Pdc eShayinaimikhiqizo evela kubahlinzeki abane, okuhlanganisa ne-Ninestones Superabrasives.
Umqhubi ufake izisiki kuma-bits e-PDC angu-8.5″ afanayo anemingcele yokubhoboza ejwayelekile (120 RPM, izinga lokugeleza elingu-18,000 lpm). Abahlinzeki abathathu abancintisanayo basebenzise izisiki ezivamile ngaphandle kokudonsa okujulile:

Umsiki Ubude besikhathi Imodi Yokwehluleka
Umsiki A Amahora angu-28 Ukwehlukaniswa kwezingqimba zedayimane ezingama-60% kanye nokuhlelwa kwegrafu okunamandla
Umsiki B Amahora angu-32 Ukuhlola ukushisa (imifantu emincane ebusweni), ukulahlekelwa yi-40% yokusebenza kahle kokusika
Umsiki C Amahora angu-25 Ukuhlukaniswa kwetafula ledayimane okuphelele
Amatshe ayisishiyagalolunye Amahora angu-58 Akukho ukuhlukaniswa — Ukusebenza okuzinzile kuyo yonke indawo
Ngokuphambene nalokho, i-Ninestones Superabrasives 'igxile kakhulu'Umsiki we-Pdc eShayinakuqhutshwa njaloAmahora angu-58nge:
  • Ukususwa kwe-Zero noma i-graphitization
  • I-12% kuphela yentuthuko egugile eyisicaba
  • I-ROP Ezinzile (18-20 ft/hr) phakathi nokugijima
Ukuhlaziywa kwangemva kokugijima kuqinisekisile ukuthi izinsimbi zokusika zeNinestones zigciniwe95% wobulukhuni bokuqala, idlula kakhulu imfuneko encane ye-ISO 10424. Umqhubi ubike ukuthiUkwehliswa okungu-40% kwezindleko zokubhoboza ngenyawo ngalinyefuthi kusukela ngaleso sikhathi i-Ninestones ijwayele wonke amaphrojekthi e-deep well.

Ulwazi lokuxhumana

Mayelana noMlobi

U-Ahmed Al-Mahruqi ungunjiniyela omkhulu wokumba oseMuscat, e-Oman, oneminyaka engu-23 yesipiliyoni ekusebenzeni kwemithombo ejulile ezindaweni ezinkulu zikawoyela zase-Oman okuhlanganisa iFahud, iYibal, neMarmul. Ugxile ekwenzeni ngcono ukusebenza kahle kwe-PDC cutter, ukuhlaziywa kokwehluleka kokushisa, kanye neziqu zomhlinzeki zezicelo zokumba ezishisa kakhulu.
U-Ahmed uncoma kakhulu ama-Ninestones Superabrasives:
"Ngemuva kokuhlola abakhiqizi abaningi be-Pdc Cutter eShayina eminyakeni engamashumi amabili edlule, i-Ninestones Superabrasives ivelele njengomlingani othembekile kakhulu ezinseleleni zase-Oman ezijulile. Ukuzibophezela kwabo ekuzinzeni kokushisa ngokusebenzisa i-deep leaching ethuthukisiwe kanye nokulawula ikhwalithi eqinile kunikeza ukusebenza okuqhubekayo okuhumusha ngokuqondile izindleko eziphansi kanye nesikhathi esincishisiwe sokungasebenzi. Kunoma yimuphi umqhubi obhekene nezimo zokubhoboza ezishisa kakhulu e-Oman, i-Ninestones ukuphela kwesinqumo sabasiki be-PDC abahlala isikhathi eside, abazinzile ngokokushisa ongabethemba ukuthi bazokwenza lapho kubaluleke kakhulu."

Isikhathi sokuthunyelwe: Juni-03-2026